About Cushioneer

Cushioneer, Inc. is a family-owned packaging company Illinois businesses trust for custom cushion packaging, protective foam packaging, and complete packaging design and fabrication services (serving customers since 1972). As a foam packaging manufacturer DeKalb IL, we support a wide range of industries—including medical, glass, and automotive—by delivering reliable protection for delicate and high-value products. Our capabilities include molded urethane packaging, urethane foam packaging, expanded polystyrene packaging (EPS), and polyethylene foam inserts, all built to meet performance requirements while staying cost-effective.
Our in-house team provides packaging engineering services from prototyping through full production, creating shock-absorbent packaging solutions and foam packaging for fragile goods that help reduce damage during shipping and storage. We also offer complete fabrication options, including custom wood assemblies packaging and corrugated components, so your packaging system works as a single, engineered solution. When applicable, we support sustainability goals with eco-friendly materials and approaches, and we maintain delivery control with our own fleet to help ensure secure, on-time shipments. Whether you need a short run or ongoing manufacturing, Cushioneer, Inc. is equipped to deliver durable packaging with speed, precision, and dependability.